Medical Part Ultrasonic Cleaning Multistage Automated Ultrasonic Rinising Drying System

Medical Part Ultrasonic Cleaning Multistage Automated Ultrasonic Rinising Passivation and Drying System

1.1, Equipment Name: automatic six multi stage ultrasonic cleaning machine.

1.2. Equipment Usage: It is used to clean oil and debris on the product.

1.3. Form: The whole process of moving the basket transporter is automatically completed.

Manual feeding → 1^st ultrasonic cleaning →2^nd ultrasonic cleaning →3^rd ultrasonic cleaning → 4^th ultrasonic cleaning → 5^th rinsing cleaning → 6^th drying tank → manual cutting.

Multistage Automated Ultrasonic Power supply :

Supply: 1 Power supply: 3phase AC400 / 230V, frequency 50HZ, 50 Hz, 3-phase.

2 The power supply fluctuates within ±10%, and the total power is about 24.3KW.

Discharge: General waste, treated according to local discharge standards.

2. Medical Part Ultrasonic Cleaning Multistage Automated equipment composition:

(1) Component composition:

1.1 Ultrasonic machine: 1 set

1.2, ultrasonic cleaning tank: 6 tank

1.5, ultrasonic transducer: 96pcs

 1.6, heating system: 6 sets

1.7, electric control box: 1 set

1.8, loading table: 1 set

1.9. Unloading station: 1 set

1.10, mechanical arm: 1 set

1.11, wash basket bracket: 6^th 

1.12, Maintenance Manual: 1

Automated Ultrasonic Rinising Passivation and Drying System Special Options
Automatic Input and Output conveyors
Automatic cleaning process selection
Filtration to cleaning and rinsing tanks
Ultra filtration
Basket rotation
Specialized jets and baskets
Filter systems pre-stage of clean rooms

Multistage Automated Ultrasonic Operating Systems
User friendly system control via PC control 

Direct adjustment of the cleaning parameters
Support available through modem link

Multistage Automated Ultrasonic System Technical Details
Constructed of high quality stainless steel
Polished process tanks
Standard configuration :
Ultrasonic Cleaning I Ultrasonic Cleaning II Rinsing I Rinsing II Final Rinsing,    Hot-air drying  

Multi stage ultrasonic claner Specifications:

Removes brake dust, rust, grease and all dirt and gives surface without grease and fingerprint

Clean your clients' wheel easier and more efficently than ever before with this ultrasonic cleaning system! This technology can be adapted to clean other parts and accesories like engine parts,gearbox parts, etc. It saves you time and money! After the cleaning it's much easier to find any hidden damages on the surfaces!

Here is the work cycle :

•Ultrasonic cleaning in warm alkaline detergent

•Rinsing in cold running water

•Rinsing with ultrasonics in warm demineralized water

•Drying in warm pressure-ventilated air

Step 1: Cleaning:

The first stainless steel tank is used for ultrasonic cleaning, and includes the components required to remove contaminants from part surfaces.  For the best results and for most applications, we recommend our patented multiple frequency ultrasonic system.

A high-efficiency heater is used to heat the ultrasonic cleaning tank which features a digital temperature controller so that bath temperature is continuously displayed.

Particles and contaminants are automatically removed by means of AGSONIC's particulate filtration system – thus helping to increase the longevity of the cleaning agent. Filters are conveniently housed for easy removal and servicing.  Surface skimming options are also available to prevent re-deposition of contaminants back onto parts when removed from the tanks.

Finally, the ultrasonic cleaning cycle is switched off when complete by means of the digital ultrasonic timer which comes as a standard feature of both MTC-4 systems, or by the included optional Automation Systems.

Steps 2 and 3: Rinsing and/or rust prevention:

Most commonly, the second and third stainless steel tanks are used for primary and secondary submersion rinsing operations.

In this configuration, the system can provide zero-residue cleaning results when the second rinse tank is supplied with purified or deionized water. In rinse/rinse configurations, tanks are designed in Reverse Cascade Overflow Format which greatly reduces the consumption of water since both rinse tanks share the same water supply.

In clean/rinse/rust dip/dry systems the second tank can be manufactured for use as a dipping bath for immersing parts in rust preventative fluids to prevent corrosion of such parts.

Step 4: Drying:

The fourth tank features a partially-recirculating, high volume drying system. This includes a core electric heater and blower that direct hot air straight to the cleaned parts, thus maximizing drying speed. Parts are dried more by air volume than by excessive heat which means that operators can handle parts baskets soon after completion of the drying process, without the need for a lengthy cooling period. The system also includes a 4" gated exhaust to channel moist air out of the drying tank and a stainless steel cover to keep the drying environment contained. A specifically designed air duct system prevents liquids from entering into the system.